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Foot Mount, Flange Mount, Case Mount
1
1 year
Three Phase Asynchronous Motor
Yongzhuan
1330rpm 1350rpm 1400rpm 1420rpm 1445rpm1485rpm 1490rpm...
220/380V 230/440V 380/660V 400/690V
22kw/30hp 30kw/40hp 37kw/50hp 45kw/60hp 55kw/75hp...
50HZ 60HZ
2P 4P 6P 8P 10P 12P
IE4 IE3 IE2
Cast Iron Housing/Aluminium Housing
Pumps, Compressors, Mixers, Conveyors, Elevators, Cranes & Hoists...
Acceptable
Strong Wooden Case or Customized
CE CCC
Product Description
In industries where dust or other flammable particles are present, ensuring that electrical equipment operates safely is critical. Dust ignition-proof motors are designed to prevent any internal sparks, heat, or electrical faults from igniting dust particles or explosive atmospheres. These motors are built for applications where combustible dust is a concern, making them essential in industries like grain processing, pharmaceuticals, chemical manufacturing, and food processing.
A dust ignition-proof motor is a type of electric motor designed specifically for use in environments where combustible dust is present. These motors are built with special enclosures that contain any sparks, heat, or electrical faults, preventing them from igniting the dust in the surrounding atmosphere. The motors are tested and certified to meet stringent safety standards to ensure that they are suitable for use in hazardous locations.
Dust ignition-proof motors are used in environments that fall under Class II or Division 1 locations, where combustible dust is a risk. These motors are designed to contain internal hazards, making them safer than standard electric motors in these settings.
The primary feature of dust ignition-proof motors is their ability to contain internal sparks or heat, ensuring that they don’t come into contact with the surrounding environment. The motor housing is built to withstand pressure from potential internal explosions, making it a safe option for hazardous locations.
These motors are built to meet or exceed international standards like ATEX, IECEx, and UL certifications, ensuring that they are suitable for use in explosive atmospheres. The motors are built to the highest protection class, ensuring that they can handle potentially hazardous dust particles without compromising on safety.
Dust ignition-proof motors are designed using corrosion-resistant and dust-resistant materials. This ensures that they can withstand the harsh environments found in industries like mining, grain milling, and pharmaceutical manufacturing, where fine dust can accumulate and damage equipment over time.
These motors are built to withstand harsh conditions, including extreme temperatures and vibrations. Their high durability ensures that they can perform reliably for long periods, even in difficult working environments, minimizing the need for repairs or replacements.
While safety is the priority, many dust ignition-proof motors are also designed for energy efficiency. With energy-efficient models available, these motors can help reduce operating costs while maintaining the highest standards of safety.
Dust ignition-proof motors are specifically designed for environments where there is a risk of combustible dust igniting. By preventing internal sparks and heat from escaping, these motors significantly reduce the risk of explosions and fires, protecting workers and assets.
Dust ignition-proof motors comply with the most stringent safety regulations, including ATEX and IECEx certifications. These standards ensure that the motors are designed to function safely in environments with combustible dust, making them suitable for a wide range of industrial applications.
Because dust ignition-proof motors are built for reliability and durability, they are less prone to failure and breakdowns compared to regular motors. This leads to reduced downtime, ensuring that critical operations continue without interruption.
The high durability of these motors means they last longer, reducing the frequency of replacements and lowering maintenance costs. Their robust construction means fewer repairs and less overall operational disruption.
Modern dust ignition-proof motors are designed with energy efficiency in mind. By choosing an energy-efficient model, businesses can reduce their electricity consumption, leading to significant cost savings over time while also contributing to sustainability goals.
In industries like grain processing, where fine dust particles are common, dust ignition-proof motors are used to power machinery such as grain mills, conveyors, and mixers. These motors prevent the risk of ignition in environments filled with flour, grain dust, or other combustible particles.
In pharmaceutical production environments, where powders and dust are prevalent, dust ignition-proof motors ensure safe operation of equipment like tablet presses, blenders, and mixers. These motors help protect workers and ensure compliance with stringent safety standards.
In chemical plants, fine powders and dust can form explosive atmospheres. Dust ignition-proof motors are crucial in powering chemical reactors, mixers, and conveyors safely, without posing a risk of explosion or fire.
The food processing industry often deals with dust from ingredients like flour, sugar, and spices. Dust ignition-proof motors are commonly used in equipment such as mixers, dryers, and conveyors, ensuring that food production continues without risking ignition from combustible dust.
Mining operations are prone to fine dust, especially when handling materials like coal or metal ores. Dust ignition-proof motors are used to power equipment like ventilation systems, pumps, and conveyors, ensuring the safety of workers in these potentially hazardous environments.
The Dust Ignition Proof Motor (also known as DIP motors) is designed for hazardous environments where the presence of combustible dust may pose a fire or explosion risk. These motors are specifically built to meet stringent safety standards, ensuring that they can operate in environments like food processing plants, pharmaceutical facilities, and other industrial settings that involve dust hazards. Below is the parameter sheet outlining the specifications of a Dust Ignition Proof Motor.
Dust Ignition Proof Motor Parameter Sheet.pdf
| Parameter | Specification |
|---|---|
| Motor Type | Induction Motor (Dust Ignition Proof) |
| Housing Material | Cast Iron or Aluminum Alloy (dust-resistant) |
| Efficiency Class | IE2 or IE3 (Energy Efficient) |
| Rated Power | 0.12 kW – 200 kW |
| Frequency | 50 Hz / 60 Hz |
| Rated Voltage | 380V / 400V / 690V / Customized |
| Rated Speed | 1500 RPM / 3000 RPM (depending on pole configuration) |
| Protection Class | IP55, IP56, IP65 (dust and water-resistant) |
| Cooling Method | IC411 (Self-Cooling) or IC416 (Force Ventilated) |
| Service Factor | 1.15 |
| Ambient Temperature Range | -20°C to +40°C (can be adjusted based on specifications) |
| Mounting Type | Foot-mounted, Flange-mounted, or Custom Options |
| Certifications | CE, UL, ATEX, IECEx (region-specific standards) |
| Parameter | Specification |
|---|---|
| Rated Power Factor | 0.85 - 0.95 |
| Rated Current | 0.5 A to 450 A (depending on motor size and rating) |
| Insulation Class | Class F / Class H |
| Voltage Tolerance | ±10% |
| Starting Method | Star-Delta, Direct-on-Line (DOL), Soft Start |
| Stator Resistance | 0.2 - 1.5 Ω (depending on motor size and type) |
| Rotor Resistance | 0.2 - 2.0 Ω (depending on motor size) |
| Winding Type | Copper windings for improved efficiency |
| Motor Efficiency | ≥ 85% (IE3) |
| Parameter | Specification |
|---|---|
| Frame Size | 71 – 355 mm |
| Shaft Diameter | Up to 150 mm (depending on motor power) |
| Shaft Length | Variable (based on mounting type and configuration) |
| Bearing Type | Ball Bearings or Roller Bearings (depending on motor size) |
| Noise Level | ≤ 75 dB(A) (standard noise level) |
| Vibration | Grade 1 (ISO 10816) |
| Weight | Varies by model (ranges from 10 kg to 500 kg) |
| Parameter | Specification |
|---|---|
| Enclosure Type | Dust Ignition Proof (DIP) |
| Cooling Method | IC411 (Self-Cooling) or IC416 (Force Ventilated) |
| Protection Class | IP55, IP56, IP65 (to prevent dust ingress) |
| Corrosion Resistance | High (corrosion-resistant material) |
| Temperature Rise | 40°C Max (Class F) |
| Parameter | Specification |
|---|---|
| Torque | 1.5 - 2200 Nm (depending on motor size and rating) |
| Starting Torque | 150% to 250% of rated torque |
| Breakdown Torque | 200% to 250% of rated torque |
| Slip | 1 - 6% |
| Efficiency | ≥ 85% (IE3) |
| Speed Tolerance | ±10% |
| Parameter | Specification |
|---|---|
| Explosion Proof Certification | ATEX (EU standard), IECEx (international standard) |
| Temperature Class | T3 - T6 (Depending on dust and temperature conditions) |
| Spark-Free Design | Yes (To prevent the risk of ignition) |
| Dust Protection | Class II, Div 1 or Div 2 |
| Surface Temperature | ≤ 180°C (depending on motor size and temperature classification) |
| External Surface Design | Smooth and free of sharp edges to prevent dust accumulation |
| Mounting Type | Specification |
|---|---|
| Foot-mounted (B3) | Standard base mounting with fixed bolts |
| Flange-mounted (B5) | Flange mounting with optional foot mount |
| Face-mounted (B14) | Flange or face-mounted with optional torque arm |
| Custom Mounting (B35/B34) | Special mounting for specific applications |
At Yongzhuan, we specialize in providing high-quality dust ignition-proof motors that offer reliable performance and premium safety. Here are some reasons to choose our motors:
Our motors are designed and tested to meet international safety standards, including ATEX, IECEx, and UL certifications, ensuring safe use in explosive atmospheres.
Our dust ignition-proof motors are constructed with corrosion-resistant materials and designed for long-lasting performance in tough, dusty environments. They offer high durability, even in harsh conditions.
We offer energy-efficient motors that reduce operating costs while maintaining the highest level of safety, helping your business reduce its carbon footprint.
At Yongzhuan, we offer custom motor solutions tailored to meet your specific requirements, ensuring that you get the perfect motor for your application.
Our experienced team is here to provide professional guidance on choosing, installing, and maintaining the right dust ignition-proof motor for your needs.
A dust ignition-proof motor is designed with a sealed, reinforced housing to contain sparks and prevent ignition in environments with combustible dust.
These motors are particularly suited for industries dealing with combustible dust, such as food processing, pharmaceuticals, grain milling, and chemical manufacturing.
Dust ignition-proof motors are specifically designed to prevent ignition from combustible dust, while explosion-proof motors are used in environments with explosive gases.
These motors are built for high durability and can last for many years, even in harsh environments, reducing the need for frequent replacements.
Yes, many dust ignition-proof motors are designed to operate safely in both indoor and outdoor environments, provided they are properly maintained and protected from extreme weather.
Company Profile
Changzhou Yongzhuan Motor Co., Ltd. stands as a renowned player in the motor production industry, boasting over two decades of rich experience. Based in Changzhou, Jiangsu Province, China, the factory benefits from a strategic location near key transportation routes and close proximity to major ports. Spanning an expansive area of 10,000 square meters, the company is committed to delivering high-quality motors and equipment, with an annual production capacity of 300,000 motor sets.
As part of Changzhou Yongzhuan Motor Co., Ltd., Changzhou Victory Machinery Technology Co., Ltd. handles the international trade of the company's premium motors and reducers. Established in 2019, Victory has rapidly expanded its global presence and successfully entered markets in over 50 countries, including regions in Europe, the Americas, and Southeast Asia.
Specializing in high-efficiency 3-phase induction motors, explosion-proof motors, gear motors, and custom motor solutions, Changzhou Yongzhuan Motor Co., Ltd. continues to push boundaries through cutting-edge technology. With more than 10 intelligent testing machines and automated production lines, including robot-assisted manufacturing, the company ensures precision and quality control across its operations.
The product range from Changzhou Yongzhuan includes:
YE3 (IE3) High-Efficiency 3-Phase Induction Motors: Designed for optimal energy savings and performance, meeting international standards for energy efficiency.
YE4 (IE4) High-Efficiency 3-Phase Induction Motors: A premium offering for industries requiring enhanced operational efficiency.
YBX3 Explosion-Proof 3-Phase Induction Motors: Tailored for hazardous environments, offering safety without compromising performance.
Gear Motors, Gear Reducers, and Custom Motors: Designed for specialized applications, these products cater to various industrial needs.
Certified by 3C, CE, and various third-party quality testing bodies, the company’s motors are highly regarded for their reliability and advanced engineering. Major markets include the United States, Germany, Japan, and Italy, underscoring the brand’s credibility in the global motor industry.
At the core of Changzhou Yongzhuan Motor Co., Ltd.'s business philosophy is the commitment to providing reliable, high-performance products. The company upholds the principle of “careful design, high quality, and high efficiency” while maintaining a customer-first approach. The company emphasizes innovation and service, ensuring that each product is tailored to meet the evolving needs of the market.
The journey of Changzhou Yongzhuan Motor Co., Ltd. began with the founder's 15-year tenure as the chief engineer of a state-owned electric machinery company. This period of industry immersion laid the groundwork for the company’s future success.
After more than a decade in the industry, the company was founded. A group of like-minded professionals, driven by a shared vision, embarked on creating their own brand.
In the beginning, the company faced numerous hurdles, including financial difficulties, limited customer acquisition, and operational challenges. Despite these setbacks, the team remained resilient.
The company experienced explosive growth during this period, fueled by China’s rapidly expanding economy. By focusing on quality products and forging strong business relationships, the company became a leading motor manufacturer in Jiangsu Province.
The company is now facing the challenges of a saturated market and intense competition within the industry. To maintain its competitive edge, Changzhou Yongzhuan Motor Co., Ltd. continues to innovate by developing new products, maintaining stringent quality control, and seeking opportunities in high-end and international markets.
1. Proven Expertise: With over 20 years of experience, the company has mastered the art of motor design, manufacturing, and distribution.
2. State-of-the-Art Manufacturing: Equipped with intelligent robotics and automated production lines, the factory produces high-quality motors with precision.
3. Global Certifications: The company’s products meet international standards and hold certifications such as 3C and CE, offering peace of mind to customers worldwide.
4. Diverse Product Range: From high-efficiency 3-phase motors to customized solutions, the company offers a comprehensive selection to meet a variety of industrial requirements.
5. Commitment to Customer Satisfaction: The company’s customer-first approach ensures a focus on delivering value and innovative solutions tailored to specific needs.
Changzhou Yongzhuan Motor Co., Ltd. offers a wide selection of top-tier AC induction motors and related products designed to provide optimal efficiency, reliability, and performance across various industries. Whether you’re looking for high-efficiency motors, explosion-proof solutions, or customized products, the company stands as a trusted manufacturer capable of meeting the unique needs of the global market. With its commitment to quality, innovation, and customer satisfaction, Changzhou Yongzhuan Motor Co., Ltd. is your ideal partner for all your motor solutions.
Frequently Asked Questions
A1: The most effective way to select the right motor or gearbox is by providing a motor drawing with relevant parameters. Our engineers will review this information and recommend the most suitable model for your application. Alternatively, you can provide the following specifications:
1. Type, model, power, and torque.
2. Desired ratio or output speed.
3. Working conditions and connection method.
4. Quantity and machine name for installation.
5. Input mode and input speed.
6. Motor brand/model or flange and motor shaft size.
A2: Yes, we are a professional manufacturer of motors and reducers with 20 years of experience, located in Changzhou, Jiangsu, China.
A3: Our delivery time is approximately 10 days for sample orders and 15 days for bulk container orders.
A4: Absolutely! We would be happy to provide a sample for testing before you place a formal order.
A5: The MOQ is 1 piece per model for factory-branded products and packaging. For OEM branding and packaging, the MOQ is 50 pieces per model.
A6: Yes, we are a premium OEM/ODM manufacturer, certified by independent third-party assessments.
A7: Quality is our top priority. We follow a strict quality control system throughout the production process. Our QC team monitors quality at every stage and performs tests before each shipment to ensure high standards.
A8: We offer a 1-year warranty, starting from the shipping date, as specified in the Bill of Lading (B/L).
A9: We value our customers and ensure long-term relationships by:
· Providing high-quality products at competitive prices to benefit our customers.
· Treating each customer as a friend and conducting business with sincerity, regardless of their location.
