As a leading manufacturer for 20 years. Our exquisite craftsmanship can meet all your requirements!
Foot Mount, Flange Mount, Shaft Mount
10.27~230.48
90~4000N.m
1
1 year
Three Phase Asynchronous Motor
Yongzhuan
0.18kW~22kW
Cast Iron Housing/Aluminium Housing
conveyor systems, packaging machinery, and material handling equipment......
Acceptable
Strong Wooden Case or Customized
CE CCC
Product Description
In the world of mechanical engineering and industrial automation, helical worm gear motors are an essential component for converting and transmitting power in a smooth, efficient, and reliable manner. They combine the advantages of both helical gears and worm gears, making them highly versatile and efficient for various applications. If you're in the market for a helical worm gear motor, this guide will provide you with everything you need to know, including features, benefits, types, applications, and how to select the right one for your needs.
If you're looking for high-quality, efficient, and durable gear motors, Yongzhuan's Helical-Worm Gear Motors are the perfect solution. Known for their compact design, energy efficiency, and high torque output, these gear motors are widely used in a variety of industrial applications, from automation to material handling systems.
As a trusted supplier of helical-worm gear motors, Yongzhuan provides a one-stop solution to meet your power transmission needs.
A helical-worm gear motor combines the advantages of helical gears and worm gears in one unit. The motor typically uses a helical gear to transmit power to a worm gear, which then reduces the speed and increases the torque.
This unique combination offers a variety of benefits:
· Compact size
· High torque output
· Efficient power transmission
· Quiet operation
· Durability and reliability
Helical-worm gear motors are ideal for applications where a combination of high torque and space savings is required.
When considering a helical worm gear motor for purchase, it's important to understand the key features that make these motors stand out in industrial applications.
Helical worm gear motors are capable of generating significant torque output, making them ideal for applications that require heavy-duty performance. They are particularly well-suited for low-speed, high-torque applications, where the motor must carry heavy loads.
These motors are compact and easy to integrate into tight spaces, thanks to the compact nature of the worm and helical gear system. The high reduction ratio allows for smaller motors to generate more power than other gear motors of similar size.
One of the major advantages of combining helical gears with worm gears is the reduced noise level. While worm gears can sometimes create more noise, the helical gears help to minimize this, ensuring a quiet and smooth operation, which is vital for applications where noise levels need to be kept low.
While worm gears can be less efficient due to friction, the helical gear component helps reduce this loss, improving the overall efficiency of the motor. This makes the helical worm gear motor a balanced option in terms of performance and energy consumption.
The combination of helical and worm gears helps minimize backlash—the small movement that occurs when gears shift from one tooth to another. This ensures precise and smooth operation, making the motor highly effective in precision-driven applications.
Helical worm gear motors are essential components used in various industrial applications where high torque and low-speed performance are crucial. These motors come in different series, each designed to meet specific needs such as mounting configuration, shaft type, and torque output.
The S Series helical worm gear motor is one of the most versatile and commonly used configurations. It features foot-mounted installation and solid shaft output. The solid shaft design means that the motor is connected directly to the load without the need for any coupling, making it suitable for applications requiring reliable power transmission and simple installation.
✦Foot-Mounted: The motor can be mounted easily on a fixed surface, making it stable and reliable.
✦Solid Shaft Output: Provides a direct mechanical link to the load for efficient torque transmission.
✦High Efficiency: Designed to deliver excellent torque at low speeds with minimal loss of energy.
Application Versatility: Ideal for applications where space is limited but high torque is needed, such as conveyor systems, lifting equipment, and material handling machinery.
The SA Series helical worm gear motor features a keyed hollow shaft output, which allows for a more flexible connection to the load. This design is particularly useful for applications where there is a need to directly connect the motor to other machinery or shafts without the use of additional coupling components.
✦Keyed Hollow Shaft: The hollow shaft design makes it easier to integrate with existing machinery, and the keyed feature ensures a secure connection.
✦Versatile Application: Ideal for systems where the shaft needs to be connected directly to other shafts or components.
✦Compact Design: Space-saving and suitable for a variety of applications in tight spaces.
✦High Torque Transmission: Capable of providing significant torque without sacrificing space or efficiency.
Applications: The SA Series is commonly used in conveyor systems, food processing, packaging, and other industrial machinery where direct shaft connections are required.
The SF Series helical worm gear motor offers a B5 flange-mounted design with a solid shaft output. This configuration allows for secure and stable installation, particularly in machines that require a flanged connection. The solid shaft ensures reliable power transmission and minimal backlash, making it suitable for heavy-duty applications.
✦B5 Flange-Mounted: Provides easy installation with a flanged mounting that offers secure positioning in machinery.
✦Solid Shaft Output: The solid shaft design offers direct connection to the load, making it a reliable choice for torque transmission.
✦High Efficiency: Designed to minimize energy loss and provide smooth operation.
✦Durability: Ideal for demanding applications where reliability and performance are critical.
Applications: The SF Series is typically used in pumps, mixers, blowers, and other industrial equipment that require strong and consistent torque transmission.
The SAF Series helical worm gear motor offers the same B5 flange-mounting configuration as the SF Series, but it features a hollow shaft output. This allows the motor to be integrated more easily with other components or machinery that require a direct connection to the motor’s shaft. The hollow shaft provides flexibility and simplifies the motor’s integration into various systems.
✦B5 Flange-Mounted: Ensures easy installation with a secure and stable flange mount.
✦Hollow Shaft Output: Provides a convenient interface for connecting to other components or shafts.
✦High Torque and Low Speed: Provides the necessary torque for heavy-duty applications, with excellent control over speed and performance.
✦Compact Design: Offers a space-saving solution for applications with limited installation space.
Applications: The SAF Series is widely used in systems like conveyors, agricultural equipment, and hoists, where space-saving design and direct connection to machinery are essential.
The SAZ Series helical worm gear motor takes the B14 flange-mounting design to the next level, combining it with a hollow shaft output. This combination allows for better integration with systems requiring precision and stability. The B14 flange is more commonly used in light-duty applications compared to the B5 flange but still provides sufficient strength and security for standard industrial applications.
✦B14 Flange-Mounted: Designed for more compact and lightweight installations, ideal for smaller systems or equipment with limited space.
✦Hollow Shaft Output: Facilitates easy integration with other machinery, especially in systems that require a direct shaft connection.
✦Compact and Efficient: Offers a space-saving design without compromising on performance.
Applications: The SAZ Series is typically used in light industrial applications, including material handling systems, automation systems, and small machinery.
The SAT Series helical worm gear motor features a hollow shaft output paired with a torque arm. The torque arm helps to absorb the reactionary forces from the motor, ensuring smooth and stable operation. This configuration is particularly useful in applications that require precise alignment and where the motor needs additional support to handle higher torque.
✦Hollow Shaft Output: Provides an easy connection to other components, making it versatile in different systems.
✦Torque Arm: Reduces stress on the motor and helps to prevent backlash, ensuring more accurate power transmission.
✦Heavy-Duty Performance: Ideal for high-torque applications where extra stability is needed.
✦Compact Design: The motor can be integrated into tight spaces without compromising on performance.
Applications: The SAT Series is suitable for use in heavy-duty industrial applications such as hoisting equipment, elevators, large conveyors, and lifting systems where the additional torque arm helps ensure stability and precision.
The SH Series, SHF Series, and SHZ Series helical worm gear motors are distinguished by their hollow shaft output and the inclusion of a shrink disk. The shrink disk is a special device that ensures a strong, vibration-resistant connection between the motor and the shaft. This design allows for high power transmission with minimal risk of slippage.
✦Hollow Shaft Output: Ideal for applications requiring flexible integration with other machinery.
✦Shrink Disk: Ensures a strong and stable connection that resists vibrations and minimizes wear.
✦High Torque and Performance: Designed to handle high-torque applications, especially those requiring smooth and stable operation.
Applications: The SH Series is used in applications such as gearboxes, machinery with high vibration, and automated systems, where strong torque transmission and reliable coupling are necessary.
The S(SA, SF, SAF, SAZ)S Series helical worm gear motor combines the solid shaft input configuration with various output types such as keyed hollow shaft, flange mounting, and hollow shaft output. These motors are ideal for applications that require direct input from the shaft, providing enhanced control over the system.
✦Solid Shaft Input: Ensures direct power input into the motor, making it ideal for precise control.
✦Various Output Options: Flexibility to choose between hollow shaft, keyed shaft, or flange mounting depending on the application.
✦Compact and Efficient: Offers high performance in a space-saving design.
Applications: This series is commonly used in industrial machinery, automation systems, and equipment requiring precise control and flexible motor integration.
| S Series Reducer Parameters | |||||||
|---|---|---|---|---|---|---|---|
| Model | Solid Shaft Shaft Diameter(mm) | Hollow Shaft Shaft Diameter(mm) | Horizontal Centre Height(mm) | Flange Cylindrical(mm) | Power(kw) | Speed Ratio | Permissible Torque(Nm) |
| S37 | 20 | 20 | 88 | 160(120) | 0.12~0.55 | 24~204 | 100 |
| S47 | 25 | 25(30) | 100 | 160 | 0.18~0.75 | 24~204 | 150 |
| S57 | 30 | 30(35) | 112 | 200 | 0.75~1.5 | 24~204 | 250 |
| S67 | 35 | 40(45) | 140 | 250(200) | 0.75~3 | 24~285 | 460 |
| S77 | 45 | 50(60) | 180 | 300(250) | 0.75~7.5 | 24~385 | 1200 |
| S87 | 60 | 60(70) | 225 | 350 | 1.1~11 | 24~389 | 2000 |
| S97 | 70 | 70(90) | 280 | 450 | 1.5~18.5 | 24~389 | 3500 |
Helical-worm Gear Motor Parameter Sheet.pdf
Selecting the appropriate series and configuration depends on factors such as required torque, speed, space constraints, and specific application demands.
The torque and speed are two of the most important factors to consider. You need to understand the torque your application requires to ensure the gear motor will meet the load requirements without overloading or underperforming.
✅Torque: If your system requires high torque, select a gear motor with a high torque output. Higher torque gear motors can handle heavier loads and more demanding applications.
✅Speed: Helical worm gear motors can provide various output speeds. The gear motor's speed should match the application’s need for rotation. For instance, conveyor systems may need slower speeds, while machinery might require faster rotation.
The way a helical worm gear motor is mounted to the system plays an important role in installation and operation. Different mounting options include:
✅Foot-Mounted (S Series): The gear motor is mounted with a fixed foot to a flat surface. This type is suitable for applications where the motor needs to be directly mounted.
✅Flange-Mounted (SF, SAF Series): These gear motors use a flange for installation, providing secure attachment and reducing vibrations. The B5 and B14 flange options are common.
✅Hollow Shaft Output (SA, SAZ, SH Series): This allows for easier integration with other machinery, and is ideal for systems where you need to directly connect to other components.
✅Torque Arm (SAT Series): This adds additional support, reducing vibration and improving torque handling, ideal for heavy-duty applications.
Choose a mounting style that best fits the space constraints and mechanical setup of your system.
The shaft type determines how the gear motor connects to the load or other machinery components. Here's what you need to know:
✅Solid Shaft Output: Solid shafts are more commonly used in motors like the S Series and are connected directly to the load, providing strong torque transmission.
✅Hollow Shaft Output: Hollow shafts, like those found in SA, SF, and SAF Series, allow easier integration into your system, especially if the motor needs to connect with another shaft or machine.
If your application requires a direct connection to other shafts or parts, a hollow shaft motor would likely be the best choice.
The gear ratio dictates how the gear motor will perform in terms of speed reduction and torque output. Higher gear ratios mean slower speeds but higher torque, while lower gear ratios result in faster speeds but less torque.
How to Choose the Right Gear Ratio:
✅Low-Speed, High-Torque Needs: If your application requires high torque and low speeds, opt for a high gear ratio (e.g., 30:1, 50:1).
✅High-Speed, Low-Torque Needs: For applications requiring fast speeds and lower torque, choose a low gear ratio (e.g., 5:1, 10:1).
Efficiency is also a critical factor. A gear more efficient motor ensures that less energy is wasted, leading to lower operational costs and extended motor life. When choosing a helical worm gear motor, it’s important to select a motor with an appropriate gear ratio for your specific load and speed requirements.
Helical worm gear motors operate in different environments, and you need to ensure that the motor you choose can withstand the conditions it will face. Consider the following factors:
✅Temperature: Choose a motor that can function well in high or low temperatures based on your environment.
✅Humidity: If the motor will be exposed to moisture, consider a motor with additional protection against corrosion.
✅Dust and Particles: For dusty environments, you may need motors with IP protection or dustproof features to prevent debris from entering the motor.
Choosing the right motor for the specific environmental conditions will enhance its lifespan and reduce maintenance costs.
· Expert Consultation: Our technical experts provide personalized recommendations to help you choose the right gear motor for your application.
· Fast Delivery: We maintain a large inventory of Yongzhuan S Series Helical Worm Gear motors for quick turnaround times.
· Reliable After-Sales Support: Our dedicated customer service team offers support for installation, maintenance, and spare parts.
· Competitive Pricing: Get high-quality performance at an affordable price, making Yongzhuan a smart investment.
| Feature | Yongzhuan Helical Worm Gear Motors | Other Helical Worm Gear Motors |
|---|---|---|
| Mounting Options | Available in foot-mounted, flange-mounted, and custom designs. | Mounting options are more limited, often only foot-mounted or flange-mounted. |
| Torque Capacity | Offers a wide torque range for both light and heavy-duty applications. | Torque capacity may be more limited, especially for high-torque applications. |
| Efficiency | High efficiency due to optimized gear design and materials. | Efficiency can vary; some brands offer lower efficiency motors with higher energy consumption. |
| Customization Options | Extensive customization available for input/output shaft types, reduction ratios, and mounting configurations. | Limited customization options, with fewer variations in design and performance configurations. |
| Gear Design | Helical-worm gear design for smooth, quiet operation with minimal wear and noise. | Some motors use traditional worm gear designs, which can lead to higher friction and noise. |
| Noise & Vibration | Low noise and vibration due to advanced helical gear configuration. | Some motors may have higher noise levels, especially under heavy loads. |
| Size & Space Efficiency | Compact and space-efficient design, ideal for space-constrained installations. | Larger size in some models, requiring more space for installation. |
| Durability & Longevity | Designed with high-quality materials for extended life and durability. | Durability may vary depending on the brand; some models may wear out faster under heavy use. |
| Energy Efficiency | Energy-efficient design to reduce operational costs and enhance sustainability. | Efficiency varies; some motors may consume more power for the same performance. |
| Maintenance Requirements | Low maintenance with advanced lubrication and cooling systems. | Maintenance needs can be higher, especially for models with older designs or less efficient components. |
| Cost | Competitive pricing for high-quality performance and longevity. | Prices may vary widely, with some models being cheaper upfront but costing more in long-term energy and maintenance. |
| Applications | Suitable for a wide range of industries, including manufacturing, automation, food processing, and material handling. | Primarily used in manufacturing, automotive, and material handling, but may have fewer applications in certain industries. |
| Reliability | Highly reliable with consistent performance and minimal breakdowns. | Reliability can vary, with some brands experiencing more frequent issues or breakdowns. |
| Warranty | Comprehensive warranty options to ensure customer satisfaction and peace of mind. | Warranty terms may vary, with some brands offering limited coverage. |
| Lead Time & Availability | Fast delivery times and high stock availability for quick orders. | Lead times may be longer, and availability can vary depending on the supplier. |
Yongzhuan Helical Worm Gear Motors are suitable for a variety of industries, including:
· Material handling systems (e.g., conveyors).
· Food and beverage processing.
· Packaging machinery.
· HVAC systems.
· Automated machinery.
· Robotics.
· Pumps and compressors.
Yongzhuan Helical Worm Gear Motors are known for their high efficiency, designed to minimize energy loss and maximize power transmission. This leads to reduced energy costs and improved overall system performance, especially in applications running for extended periods.
Yes, Yongzhuan offers a wide range of customization options, including:
· Input/output shaft types (solid, hollow, or custom configurations).
· Speed reduction ratios to meet specific needs.
· Mounting configurations (foot-mounted, flange-mounted, etc.).
· Housing material options for different environmental conditions.
Yongzhuan motors are designed for long-lasting performance, with high-quality materials that ensure durability even in demanding environments. Depending on the application and maintenance, these motors can last many years with proper care and upkeep.
Yongzhuan offers a warranty for its Helical Worm Gear Motors, ensuring quality and customer satisfaction. The specific terms of the warranty may vary depending on the motor model, so it is advisable to review the product documentation or consult the sales team for detailed warranty information.
Company Profile
Changzhou Yongzhuan Motor Co., Ltd. stands as a renowned player in the motor production industry, boasting over two decades of rich experience. Based in Changzhou, Jiangsu Province, China, the factory benefits from a strategic location near key transportation routes and close proximity to major ports. Spanning an expansive area of 10,000 square meters, the company is committed to delivering high-quality motors and equipment, with an annual production capacity of 300,000 motor sets.
As part of Changzhou Yongzhuan Motor Co., Ltd., Changzhou Victory Machinery Technology Co., Ltd. handles the international trade of the company's premium motors and reducers. Established in 2019, Victory has rapidly expanded its global presence and successfully entered markets in over 50 countries, including regions in Europe, the Americas, and Southeast Asia.
Specializing in high-efficiency 3-phase induction motors, explosion-proof motors, gear motors, and custom motor solutions, Changzhou Yongzhuan Motor Co., Ltd. continues to push boundaries through cutting-edge technology. With more than 10 intelligent testing machines and automated production lines, including robot-assisted manufacturing, the company ensures precision and quality control across its operations.
The product range from Changzhou Yongzhuan includes:
· YE3 (IE3) High-Efficiency 3-Phase Induction Motors: Designed for optimal energy savings and performance, meeting international standards for energy efficiency.
· YE4 (IE4) High-Efficiency 3-Phase Induction Motors: A premium offering for industries requiring enhanced operational efficiency.
· YBX3 Explosion-Proof 3-Phase Induction Motors: Tailored for hazardous environments, offering safety without compromising performance.
· Gear Motors, Gear Reducers, and Custom Motors: Designed for specialized applications, these products cater to various industrial needs.
Certified by 3C, CE, and various third-party quality testing bodies, the company’s motors are highly regarded for their reliability and advanced engineering. Major markets include the United States, Germany, Japan, and Italy, underscoring the brand’s credibility in the global motor industry.
At the core of Changzhou Yongzhuan Motor Co., Ltd.'s business philosophy is the commitment to providing reliable, high-performance products. The company upholds the principle of “careful design, high quality, and high efficiency” while maintaining a customer-first approach. The company emphasizes innovation and service, ensuring that each product is tailored to meet the evolving needs of the market.
The journey of Changzhou Yongzhuan Motor Co., Ltd. began with the founder's 15-year tenure as the chief engineer of a state-owned electric machinery company. This period of industry immersion laid the groundwork for the company’s future success.
After more than a decade in the industry, the company was founded. A group of like-minded professionals, driven by a shared vision, embarked on creating their own brand.
In the beginning, the company faced numerous hurdles, including financial difficulties, limited customer acquisition, and operational challenges. Despite these setbacks, the team remained resilient.
The company experienced explosive growth during this period, fueled by China’s rapidly expanding economy. By focusing on quality products and forging strong business relationships, the company became a leading motor manufacturer in Jiangsu Province.
The company is now facing the challenges of a saturated market and intense competition within the industry. To maintain its competitive edge, Changzhou Yongzhuan Motor Co., Ltd. continues to innovate by developing new products, maintaining stringent quality control, and seeking opportunities in high-end and international markets.
1. Proven Expertise: With over 20 years of experience, the company has mastered the art of motor design, manufacturing, and distribution.
2. State-of-the-Art Manufacturing: Equipped with intelligent robotics and automated production lines, the factory produces high-quality motors with precision.
3. Global Certifications: The company’s products meet international standards and hold certifications such as 3C and CE, offering peace of mind to customers worldwide.
4. Diverse Product Range: From high-efficiency 3-phase motors to customized solutions, the company offers a comprehensive selection to meet a variety of industrial requirements.
5. Commitment to Customer Satisfaction: The company’s customer-first approach ensures a focus on delivering value and innovative solutions tailored to specific needs.
Changzhou Yongzhuan Motor Co., Ltd. offers a wide selection of top-tier AC induction motors and related products designed to provide optimal efficiency, reliability, and performance across various industries. Whether you’re looking for high-efficiency motors, explosion-proof solutions, or customized products, the company stands as a trusted manufacturer capable of meeting the unique needs of the global market. With its commitment to quality, innovation, and customer satisfaction, Changzhou Yongzhuan Motor Co., Ltd. is your ideal partner for all your motor solutions.
Frequently Asked Questions
A1: The most effective way to select the right motor or gearbox is by providing a motor drawing with relevant parameters. Our engineers will review this information and recommend the most suitable model for your application. Alternatively, you can provide the following specifications:
1. Type, model, power, and torque.
2. Desired ratio or output speed.
3. Working conditions and connection method.
4. Quantity and machine name for installation.
5. Input mode and input speed.
6. Motor brand/model or flange and motor shaft size.
A2: Yes, we are a professional manufacturer of motors and reducers with 20 years of experience, located in Changzhou, Jiangsu, China.
A3: Our delivery time is approximately 10 days for sample orders and 15 days for bulk container orders.
A4: Absolutely! We would be happy to provide a sample for testing before you place a formal order.
A5: The MOQ is 1 piece per model for factory-branded products and packaging. For OEM branding and packaging, the MOQ is 50 pieces per model.
A6: Yes, we are a premium OEM/ODM manufacturer, certified by independent third-party assessments.
A7: Quality is our top priority. We follow a strict quality control system throughout the production process. Our QC team monitors quality at every stage and performs tests before each shipment to ensure high standards.
A8: We offer a 1-year warranty, starting from the shipping date, as specified in the Bill of Lading (B/L).
A9: We value our customers and ensure long-term relationships by:
· Providing high-quality products at competitive prices to benefit our customers.
· Treating each customer as a friend and conducting business with sincerity, regardless of their location.
