As a leading manufacturer for 20 years. Our exquisite craftsmanship can meet all your requirements!
Foot Mount, Flange Mount, Shaft Mount
5.38~12524
UP TO 50000Nm
1
1 year
Three Phase Asynchronous Motor
Yongzhuan
IE4 IE3 IE2
Cast Iron Housing/Aluminium Housing
conveyor systems, packaging machinery, and material handling equipment......
Acceptable
Strong Wooden Case or Customized
CE CCC
Product Description
Helical bevel gear motors are essential components in modern industrial machinery. They provide efficient power transmission, high torque output, and reliable performance across a wide range of applications. Whether you need them for conveyor systems, packaging machines, or heavy-duty industrial processes, helical bevel gear motors are the perfect solution for smooth and efficient operations.
Are you looking for a low-maintenance and largely wear-free but high torque drive solution? Then you are making the right decision with our helical bevel gear motor. This is because we offer you gear units and motors combined as compact drive components: perfectly in tune with each other and adapted to your application. It combines the efficiency of helical gears with the angular power transfer of bevel gears, making it a preferred solution across industries.
A helical bevel gear motor is a type of right-angle gear motor that combines helical and bevel gears to achieve superior torque transmission and power efficiency.
✅ The helical gears ensure smooth and quiet operation by gradually engaging the teeth.
✅ The bevel gears change the direction of rotation, making them ideal for right-angle power transmission.
✅ The combination of both gears results in high efficiency, durability, and minimal energy loss.
✅ High Torque and Load Capacity
Ideal for heavy-duty applications requiring high torque transmission.
✅ Energy Efficiency
Minimizes energy loss, reducing power consumption and operational costs.
✅ Quiet and Smooth Operation
The helical gear design reduces noise and vibrations for a seamless working environment.
✅ Durability and Longevity
Made from high-quality materials, ensuring long service life.
✅ Compact and Versatile Design
Suitable for various mounting options, including flange-mounted, foot-mounted, and shaft-mounted configurations.
K Series Helical Bevel Gear Motor comes in various mounting options and output configurations, making them highly adaptable to different industrial applications. Below is a breakdown of the different series and their specific features:
✦Description: Standard foot-mounted version with a solid shaft output.
✦Application: Used in conveyors, crushers, and industrial automation systems where rigid mounting and strong torque transmission are required.
✦Description: Foot-mounted version with a hollow shaft output, offering flexibility in installation.
✦Application: Common in bulk material handling, mixers, and agricultural applications where hollow shaft designs allow for easy assembly with driven shafts.
✦Description: Designed with a keyed hollow shaft, which allows for secure power transmission by directly engaging with the driven shaft.
✦Application: Used in machinery requiring high precision and easy maintenance, such as packaging machines, automated assembly lines, and food processing equipment.
✦Description: B5 flange-mounted design with a solid shaft output, ensuring secure and rigid mounting.
✦Application: Common in pumps, agitators, and ventilation systems, where a compact, high-efficiency gear motor is required.
✦Description: Flange-mounted version with a hollow shaft output, allowing easy integration into existing machinery.
✦Application: Used in conveyors, lifting systems, and material processing equipment, where a flange-mounted hollow shaft design provides flexibility.
✦Description: B14 flange-mounted design with a hollow shaft output, offering a compact and lightweight solution.
✦Application: Ideal for small automation systems, textile machines, and robotics, where precision and space-saving are priorities.
✦Description: Features a hollow shaft output and a torque arm to provide added stability and control in high-torque applications.
✦Application: Common in belt conveyors, bucket elevators, and large industrial mixers, where torque absorption is crucial.
✦Description: Comes with a hollow shaft output and a shrink disk connection, which provides secure torque transmission.
✦Application: Used in steel production, heavy-duty cranes, and mining operations, where shock loads and high forces require a strong, slip-resistant connection.
✦Description: Designed with a splined hollow shaft, which offers enhanced torque transfer and load distribution.
✦Application: Found in textile production, conveyor belts, and industrial machinery, where splined shafts improve efficiency and reduce wear.
✦Description: This series features a solid shaft input, making it compatible with a variety of motor types and drive systems.
✦Application: Used in industrial automation, robotic arms, and assembly line operations, where a direct motor connection is needed.
Helical Bevel Gear Motor Parameter Sheet K series.pdf
· Torque is the rotational force needed to drive your application.
· Choosing a gear motor with insufficient torque can lead to inefficient performance, overheating, and premature failure.
· Torque (Nm) = Power (kW) × 9550 / Speed (RPM)
· Higher loads require a higher torque output to function properly.
· KH, KHB, KHF, KHZ Series → Ideal for heavy loads and high-torque applications.
· KAH Series → Designed for high-torque industrial processes.
· The gear ratio determines the output speed and torque of the gear motor.
· A higher gear ratio means lower speed but higher torque.
· A lower gear ratio provides higher speed but lower torque.
· If you need precise control at low speeds, select a higher reduction ratio.
· If you need faster rotation with lower torque, opt for a lower reduction ratio.
· KAD Series (Double Reduction) → Ideal for ultra-low speeds and high torque.
· KV, KVB, KVF, KVZ Series (Splined Hollow Shaft Output) → Best for applications requiring smooth power transmission at various speeds.
· The mounting style must fit your machine design and installation space.
· The wrong mounting type can cause misalignment, vibration, and inefficiency.
| Mounting Type | Series | Best For |
|---|---|---|
| Foot-Mounted (Solid Shaft Output) | K Series | Conveyors, crushers, general industrial applications |
| Foot-Mounted (Hollow Shaft Output) | KAB Series | Bulk material handling, mixers |
| Flange-Mounted (Solid Shaft Output) | KF Series (B5 Flange) | Pumps, agitators, fans |
| Flange-Mounted (Hollow Shaft Output) | KAF Series (B5 Flange) | Material processing equipment |
| Compact Flange-Mounted (Hollow Shaft Output) | KAZ Series (B14 Flange) | Small automation systems, robotics |
| Torque Arm Mounted (Hollow Shaft Output) | KAT Series | Belt conveyors, industrial mixers |
· The gear motor should match the power requirements of your electric motor or drive system.
· Incorrect motor selection can lead to overloading, inefficiency, or mechanical failure.
· Motor Power (kW or HP) → Match the gear motor with your electric motor power rating.
· Voltage & Frequency → Ensure compatibility with AC or DC motor specifications.
· Mounting Compatibility → Check if the motor fits the gear motor's input design.
· K(KA, KF, KAF, KAB, KAZ)S Series (Solid Shaft Input) → Suitable for various motor connections and customization.
· Higher efficiency = Lower operational costs.
· Low-efficiency gear motors waste energy as heat, increasing power consumption.
| Gear Type | Efficiency (%) | Energy Savings |
|---|---|---|
| K Series Helical Bevel Gear Motor | Up to 96% | Very High ✅ |
| Worm Gear Motor | 50% - 70% | Low ❌ |
| Planetary Gear Motor | 90% - 95% | High ✅ |
· KF Series (B5 Flange, Solid Shaft Output) → Offers high torque with minimal power loss.
· KAB Series (Foot-Mounted, Hollow Shaft Output) → Ideal for energy-efficient bulk material handling.
· Operating conditions like temperature, humidity, dust, and exposure to chemicals affect gear motor lifespan.
· Harsh environments require special coatings and corrosion-resistant materials.
| Condition | Recommended Series |
|---|---|
| Heavy Load & Shock Resistance | KH, KHB, KHF, KHZ Series |
| Corrosive Environments | KAB Series (Hollow Shaft Output) |
| High-Temperature Areas | KAH Series (High Torque Design) |
· Proper maintenance reduces downtime and increases the gear motor’s lifespan.
· Choosing a low-maintenance gear motor saves money on repairs and replacements.
· KHB Series (Hollow Shaft Output, Shrink Disk) → No need for frequent realignment.
· KVF Series (Splined Hollow Shaft Output) → Reduced wear due to smooth power transmission.
· Expert Consultation: Our technical experts provide personalized recommendations to help you choose the right motor for your application.
· Fast Delivery: We maintain a large inventory of Yongzhuan K Series motors for quick turnaround times.
· Reliable After-Sales Support: Our dedicated customer service team offers support for installation, maintenance, and spare parts.
· Competitive Pricing: Get high-quality performance at an affordable price, making Yongzhuan a smart investment.
| Feature | Yongzhuan Helical Bevel Gear Motors | Other Helical Bevel Gear Motors |
|---|---|---|
| Efficiency | Up to 96% | Up to 94% |
| Torque Range | 0.18 - 1000 Nm | 0.12 - 900 Nm |
| Mounting Options | Foot, Flange, Shaft-mounted | Foot, Flange-mounted |
| Customization Options | Tailored gear ratio, power, and design | Limited customization options |
| Noise Level | Low noise operation | Moderate noise |
| Construction Material | Hardened steel for long-lasting durability | Standard steel |
| Speed Range | 1:5 to 1:100 speed reduction ratios | 1:5 to 1:80 speed reduction ratios |
| Vibration Level | Minimal vibration due to precise gears | Higher vibration in certain models |
| Application Versatility | Ideal for conveyors, pumps, packaging, and robotics | Best for light-duty applications |
| Energy Efficiency | High energy-saving performance | Moderate energy-saving |
| Service Life | Longer due to superior material quality | Standard service life |
| Warranty | 2-3 years warranty | 1-2 years warranty |
| Maintenance Requirements | Low maintenance due to high precision gears | Higher maintenance |
| Pricing | Competitive pricing with premium features | Generally lower pricing with fewer features |
Foot-mounted gear motors are bolted to a base, while flange-mounted motors are secured using a flange for space-saving applications.
Calculate the required speed and torque using:
· Torque (Nm) = Power (kW) × 9550 / Speed (RPM)
K Series motors achieve up to 96% efficiency, significantly reducing energy consumption.
Yes! KH, KHB, KHF, and KHZ series are designed for heavy-duty applications.
Yes, regular lubrication improves performance and extends lifespan.
Yes, stainless steel versions are available for food-grade applications.
Looking for a high-performance K Series helical bevel gear motor? Contact Yongzhuan today for customized solutions and expert advice!
Company Profile
Changzhou Yongzhuan Motor Co., LTD is a comprehensive motor design and manufacturing enterprise with 25-years experience. It is located in Changzhou, Jiangsu, China. Our factory cover an area of 10,000 square meters, registered capital of 80 million yuan, and annual production of 3000,000 motors.
We have strong technical and design force, two production line have implemented the use of intelligent robot and automatic production, intelligent motor performance testing equipment has more than 10 sets.
Our main products are YE3(IE3), YE4(IE4) high-efficiency three-phase induction motor, YBX3 explosion-proof three-phase induction motor, gear motor, gear reducer, gearbox, and other special customized motors. The products have passed 3C, CE, authoritative third party quality testing and other certifications. Our products are mainly exported to the United States, Germany, Japan, Italy and other dozens of countries and regions.
We always adhere to the purpose of "careful design, high quality and high efficiency, abide by the credibility, the customer first", to "serve the society, brave innovation, pioneering forward" as the enterprise principle, wholeheartedly serve the customer.
1990-2005: Experience accumulation - The founder served as the chief engineer of state-owned electric machinery for 15 years.
2005-2007: The company was founded - more than ten years of industry cultivation, several people hit it off and decided to start their own business.
2007-2009: At the beginning of establishment - family-style workshops, capital turnover difficulties, no customers, partners have withdrawn.
2009-2019: Vigorous development - With the rapid development of the national economy, with high-quality products and integrity and win-win business model, the order volume ushered in explosive growth, jumped to become Jiangsu leading motor manufacturer.
2019-2024: Challenges and opportunities - The market demand tends to be saturated and the industry competition is fierce. Actively research and develop new products, ensure product quality as the bottom line, improve the added value of products, and develop high-end markets and overseas markets.
FAQ
A1: The best way is to provide the motor drawing with parameter.Our engineer will check and recommend the most suitable model for your reference. Or you can also provide below specification as well:
1. Type, model, Power and torque.
2. Ratio or output speed
3. Working condition and connection method
4. Quantity and installed machine name
5. Input mode and input speed
6. Motor brand model or flange and motor shaft size
A2: Yes. We are a professional motor and reducer manufacturer for 20 years located in Changzhou,Jiangsu, China.
A3: 10 days for sample order, 15 days for container order.
A4: Sure, we are honored to offer you sample for test before placing a formal order.
A5: 1 pc per model for factory brand and package, 50 pcs per model for OEM brand and package.
A6: Yes, we are premium OEM/ODM manufacturer which assessed by independent third parties.
A7: Quality is priority. All production process strict to follow Quality system, QC team check the quality during the production, and do the test before each shipment.
A8: Warranty: 1 year after the shipping date against B/L.
A9: 1.We keep good quality and competitive price to ensure our customers benefit ; 2.We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
