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Foot Mount, Flange Mount, Shaft Mount
1.3~289.6
Up to 18000N.m
1
1 year
Three Phase Asynchronous Motor
Yongzhuan
0.18kW~160kW
Cast Iron Housing/Aluminium Housing
conveyor systems, packaging machinery, and material handling equipment......
Acceptable
Strong Wooden Case or Customized
CE CCC
Product Description
Inline helical gear motors are gear systems that combine helical gears with electric motors to provide efficient speed reduction and torque multiplication in a compact, space-saving design. The motor and gearbox are mounted in-line, which makes these motors ideal for applications where space is limited but high torque and precision are still required. These gear motors are widely used in various industries due to their compact size, high efficiency, and ability to handle high loads.
Looking for high-quality inline helical gear motors for your business? Yongzhuan is a leading supplier of inline helical gear motors, offering reliable, durable, and energy-efficient solutions for a wide range of industries. Whether you're involved in industrial automation, conveyor systems, or heavy machinery, Yongzhuan provides a one-stop solution to meet your power transmission needs.
Inline helical gear motors are gear systems that combine helical gears with electric motors to provide efficient speed reduction and torque multiplication in a compact, space-saving design. The motor and gearbox are mounted in-line, which makes these motors ideal for applications where space is limited but high torque and precision are still required.
1. ✅High Efficiency
Inline helical gear motors are known for their high efficiency. With smooth, gradual tooth engagement, they offer less friction, resulting in lower energy consumption and longer lifespan.
2. ✅Compact Design
The inline configuration allows the gear motor to be more compact compared to other types, making it perfect for machines with limited installation space.
3. ✅Quiet Operation
Due to their helical gear design, these motors operate quietly with minimal vibration, making them suitable for noise-sensitive environments.
4. ✅Durable and Reliable
Yongzhuan’s inline helical gear motors are made from high-quality materials, ensuring maximum durability and reliable performance even under demanding conditions.
5. ✅Wide Range of Applications
These motors are versatile, suitable for a variety of industries, including manufacturing, agriculture, material handling, and more.
Inline helical gear motors are essential components in various industrial applications, known for their efficient torque transmission and versatility. Below is a breakdown of the key types of inline helical gear motors:
✦Mounting Type: Foot-mounted
✦Description: The R Series Inline Helical Gear Motors feature foot-mounted helical gear motors, offering strong torque transmission. They are ideal for stationary installations and applications requiring a fixed motor setup.
✦Applications: Material handling systems, conveyors, and general machinery.
✦Mounting Type: Foot-mounted, Solid Shaft Input
✦Description: The RS Series Inline Helical Gear Motors integrate a solid shaft input with a foot-mounted configuration, providing greater stability and direct connection to the driving equipment. This series is perfect for systems with heavy-duty load requirements.
✦Applications: Pumps, compressors, and heavy machinery.
✦Mounting Type: Flange-mounted
✦Description: The RF Series Inline Helical Gear Motors feature a flange-mounted configuration, making it easy to install in compact spaces. These motors are designed to deliver high torque and smooth operation, especially for equipment with limited mounting options.
✦Applications: Conveying systems, industrial automation, and precision tools.
✦Mounting Type: Flange-mounted, Solid Shaft Input
✦Description: The RFS Series Inline Helical Gear Motors combine flange mounting with a solid shaft input, ideal for applications where both space-saving design and high torque are required. It provides excellent torque capacity and efficiency.
✦Applications: Robotics, assembly lines, and food processing.
✦Mounting Type: Foot-mounted
✦Description: The RX Series Inline Helical Gear Motors are a one-stage gear motor, designed for foot mounting. It is suitable for applications that require moderate speed reduction with high torque and efficiency.
✦Applications: HVAC systems, conveyor systems, and general machinery.
✦Mounting Type: Foot-mounted, Solid Shaft Input
✦Description: The RXS Series Inline Helical Gear Motors offer a one-stage reduction with a solid shaft input and foot-mounted configuration, delivering a robust, efficient design for heavy-duty applications.
✦Applications: Automotive, packaging machines, and conveyors.
✦Mounting Type: Flange-mounted
✦Description: The RXF Series Inline Helical Gear Motors provide a one-stage reduction with flange mounting, offering a compact solution for applications requiring efficient power transmission and limited space.
✦Applications: Industrial automation, machine tools, and packaging systems.
✦Mounting Type: Flange-mounted, Solid Shaft Input
✦Description: The RXFS Series Inline Helical Gear Motors combine flange mounting with a solid shaft input for a one-stage reduction, offering high reliability and torque capacity in space-constrained environments.
✦Applications: Food processing, pharmaceuticals, and robotic arms.
✦Mounting Type: Flange-mounted with extended bearing hub
✦Description: The RM Series Inline Helical Gear Motors are specifically designed for agitator applications, such as mixers, blenders, and stirrers. It is built to handle continuous, heavy-duty operations with low-speed power transmission.
✦Applications: Chemical processing, food processing, and wastewater treatment.
| R Series Inline Helical Gear Reducer Parameters | ||||||
|---|---|---|---|---|---|---|
| Model | Shaft Diameter(mm) | Horizontal Centre Height(mm) | Flange OuterDiameter(mm) | Power(kw) | SpeedRatio | Permissible Torque(Nm) |
| R37 | 25 | 90 | 120(160) | 0.12~0.75 | 5~136 | 150 |
| R47 | 30 | 115 | 160(200) | 0.25~2.2 | 5~173 | 300 |
| R57 | 35 | 115 | 200(250) | 1.18~5.5 | 5~173 | 400 |
| R67 | 35 | 130 | 200(250) | 0.37~7.5 | 5~170 | 500 |
| R77 | 40 | 140 | 250(300) | 0.55~11 | 5~192 | 750 |
| R87 | 50 | 180 | 300(350) | 0.75～18.5 | 5~192 | 1250 |
| R97 | 60 | 225 | 350(450) | 1.5~30 | 5~197 | 2400 |
| R107 | 70 | 250 | 350(450) | 2.2~45 | 5~197 | 3600 |
| R137 | 90 | 315 | 450(550) | 4~55 | 5~197 | 6600 |
| R147 | 110 | 355 | 450(550) | 7.5~90 | 5~195 | 10700 |
| R167 | 120 | 425 | 550(660) | 11~132 | 8~186 | 14800 |
| R187 | 160 | 510 | 660(770) | 15~160 | 8~186 | 28000 |
Inline Helical Gear Motor Parameter Sheet.pdf
Selecting the appropriate series and configuration depends on factors such as required torque, speed, space constraints, and specific application demands.
✅Torque and Load Capacity:
Determine the amount of torque your system needs. If your application involves heavy loads or high torque demands, choose a gear motor with a higher torque rating.
✅Speed Requirements:
Assess the speed reduction ratio required by your application. Different series offer varying reduction ratios (e.g., one-stage or multi-stage). Choose a motor that delivers the desired speed output and efficiency.
✅Duty Cycle:
Consider whether your application will operate continuously or intermittently. Some gear motors are designed for continuous use, while others are more suitable for intermittent or light-duty tasks.
✅Foot-mounted:
If you need a more stationary and robust setup, a foot-mounted gear motor (such as the R Series or RX Series) would be ideal. These are perfect for applications with fixed mounting positions like conveyors, pumps, and mixers.
✅Flange-mounted:
For applications where space is limited or where the motor needs to be installed in tight spaces, a flange-mounted gear motor (like the RF Series or RXF Series) provides a compact solution. This setup is commonly used in automated systems and machinery with specific mounting constraints.
✅Solid Shaft Input:
If you require a more stable and secure connection to the driving equipment, opt for a solid shaft input model (e.g., RS Series or RFS Series). This ensures more reliable power transmission and less chance of slippage.
✅Standard Input:
For more general applications where the load is not extremely heavy or sensitive to slight shaft movements, a standard input gear motor will suffice. This option is found in the R Series or RX Series.
✅One-Stage Reduction:
If your application requires a relatively small reduction in speed, a one-stage gear motor such as the RX Series or RXF Series is ideal. These motors offer a compact design and efficient performance for moderate speed applications.
✅Multi-Stage Reduction:
For applications that require more significant speed reduction (often seen in higher-torque applications), choose multi-stage gear motors that can provide greater torque capacity and stability over longer periods of use.
✅Space Availability:
Make sure the motor fits the space available in your system. Flange-mounted motors (e.g., RF and RXF Series) are ideal for installations where space is a premium, while foot-mounted motors (e.g., R Series) offer stability for larger setups.
✅Environment:
Consider the environmental conditions in which the gear motor will operate. Some motors, like the RM Series, are designed for more specialized applications (such as agitators in chemical processes) where durability and resistance to harsh conditions are critical.
✅Energy Efficiency:
Opt for high-efficiency gear motors to reduce operational costs. Ensure that the motor’s power output is well-matched to the input requirements to avoid energy waste.
✅Noise and Vibration:
In environments where noise reduction is important, consider gear motors with lower noise emissions and smooth operation, such as the RF Series, which are designed for quieter, stable performance.
✅Customization Needs:If your application requires custom solutions (such as specific input speeds or special output configurations), consult with the manufacturer to see if the motor series you are considering offers customization options. Many gear motor series, like the RX Series, offer flexibility in design.
· Expert Consultation: Our technical experts provide personalized recommendations to help you choose the right motor for your application.
· Fast Delivery: We maintain a large inventory of Yongzhuan R Series Inline Helical Gear motors for quick turnaround times.
· Reliable After-Sales Support: Our dedicated customer service team offers support for installation, maintenance, and spare parts.
· Competitive Pricing: Get high-quality performance at an affordable price, making Yongzhuan a smart investment.
| Feature | Yongzhuan Inline Helical Gear Motors | Other Inline Helical Gear Motors |
|---|---|---|
| Mounting Type | Available in foot-mounted and flange-mounted options. | Commonly available in foot-mounted and flange-mounted, but options may be more limited. |
| Torque Range | Offers a wide torque range suitable for light to heavy-duty applications. | Often limited to specific torque ranges, with some motors offering fewer options. |
| Speed Reduction Ratios | Extensive range of speed reduction ratios (1-stage, multi-stage). | Limited speed reduction options; may lack flexibility in ratio selection. |
| Customization | Customization options available for specific applications and input/output configurations. | May offer limited customization options compared to Yongzhuan. |
| Efficiency | High-efficiency motors designed to reduce energy consumption and operating costs. | Efficiency may vary, with some models being less energy-efficient. |
| Maintenance | Designed for low maintenance with durable materials, reducing downtime. | Maintenance requirements may be higher due to lower durability or inferior materials. |
| Durability | Built for long-lasting performance, with high resistance to wear and environmental factors. | Durability may vary depending on the manufacturer, with some motors prone to faster wear. |
| Noise and Vibration | Smooth, low-noise operation suitable for noise-sensitive applications. | Noise levels and vibration may be higher, depending on the manufacturer. |
| Applications | Suitable for a wide range of industrial applications: conveyors, HVAC, packaging, robotics, and more. | Applications may be limited depending on the motor type and features. |
| Cost | Competitive pricing for high-quality motors. | Can vary; some may have lower upfront costs but incur higher maintenance and energy costs. |
| Reliability | High reliability and performance consistency over time. | Reliability may vary significantly between manufacturers. |
Yongzhuan gear motors are designed to be highly efficient, offering improved energy savings by reducing operational costs and increasing system performance. The efficiency depends on the series and the reduction ratio, but all models are built to optimize power transmission and minimize energy loss.
Yes, Yongzhuan offers a range of customizable options to fit specific application needs. You can choose between different mounting configurations, shaft designs, and speed reduction ratios to ensure the motor meets your system's unique requirements.
Yongzhuan Inline Helical Gear Motors are built for long-lasting durability. Their robust construction, high-quality materials, and low-maintenance design ensure a long service life, often lasting several years under normal operating conditions.
Yongzhuan gear motors are designed for minimal maintenance. However, like all mechanical components, regular checks on lubrication, cleanliness, and wear are recommended to ensure optimal performance. Periodic inspections can help extend the motor's lifespan and prevent any unexpected breakdowns.
Yongzhuan Inline Helical Gear Motors are known for their smooth, quiet operation. Their helical gear design minimizes vibration and noise, making them suitable for noise-sensitive environments such as medical facilities, food processing, and office buildings.
Our team of experts can assist you in determining the correct gear ratio based on your torque and speed requirements.
Yes, our gear motors are made with food-grade materials and are ideal for food processing machinery.
Company Profile
Changzhou Yongzhuan Motor Co., LTD is a comprehensive motor design and manufacturing enterprise with 25-years experience. It is located in Changzhou, Jiangsu, China. Our factory cover an area of 10,000 square meters, registered capital of 80 million yuan, and annual production of 3000,000 motors.
We have strong technical and design force, two production line have implemented the use of intelligent robot and automatic production, intelligent motor performance testing equipment has more than 10 sets.
Our main products are YE3(IE3), YE4(IE4) high-efficiency three-phase induction motor, YBX3 explosion-proof three-phase induction motor, gear motor, gear reducer, gearbox, and other special customized motors. The products have passed 3C, CE, authoritative third party quality testing and other certifications. Our products are mainly exported to the United States, Germany, Japan, Italy and other dozens of countries and regions.
We always adhere to the purpose of "careful design, high quality and high efficiency, abide by the credibility, the customer first", to "serve the society, brave innovation, pioneering forward" as the enterprise principle, wholeheartedly serve the customer.
1990-2005: Experience accumulation - The founder served as the chief engineer of state-owned electric machinery for 15 years.
2005-2007: The company was founded - more than ten years of industry cultivation, several people hit it off and decided to start their own business.
2007-2009: At the beginning of establishment - family-style workshops, capital turnover difficulties, no customers, partners have withdrawn.
2009-2019: Vigorous development - With the rapid development of the national economy, with high-quality products and integrity and win-win business model, the order volume ushered in explosive growth, jumped to become Jiangsu leading motor manufacturer.
2019-2024: Challenges and opportunities - The market demand tends to be saturated and the industry competition is fierce. Actively research and develop new products, ensure product quality as the bottom line, improve the added value of products, and develop high-end markets and overseas markets.
FAQ
A1: The best way is to provide the motor drawing with parameter.Our engineer will check and recommend the most suitable model for your reference. Or you can also provide below specification as well:
1. Type, model, Power and torque.
2. Ratio or output speed
3. Working condition and connection method
4. Quantity and installed machine name
5. Input mode and input speed
6. Motor brand model or flange and motor shaft size
A2: Yes. We are a professional motor and reducer manufacturer for 20 years located in Changzhou,Jiangsu, China.
A3: 10 days for sample order, 15 days for container order.
A4: Sure, we are honored to offer you sample for test before placing a formal order.
A5: 1 pc per model for factory brand and package, 50 pcs per model for OEM brand and package.
A6: Yes, we are premium OEM/ODM manufacturer which assessed by independent third parties.
A7: Quality is priority. All production process strict to follow Quality system, QC team check the quality during the production, and do the test before each shipment.
A8: Warranty: 1 year after the shipping date against B/L.
A9: 1.We keep good quality and competitive price to ensure our customers benefit ; 2.We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
